一种新型包装专用蜡的研制

为了根据某瓦楞纸箱生产厂的实际生产条件制备一种耐热、耐低温、防水、透气等性能优异的包装专用蜡，将58号全炼蜡和70号微晶蜡混合物作为基础蜡料，分别考察添加剂、助剂、抗氧剂等对基础蜡料滴熔点、运动黏度及外观等的影响，确定了最佳制备配方：合成蜡、添加剂B、助剂1、助剂2、抗氧剂加入量（w）分别为基础蜡料质量的9.8%，6.5%，1.5%，2.1%，0.1%。在温度为160 ℃、时间为30 min、搅拌速率为200 r/min条件下制备的包装专用蜡具有熔点高、黏附性强、光泽性好的优点，满足该瓦楞纸箱生产厂的质量和外观要求。     

Enhanced transduction coefficient in piezoelectric PZT ceramics by mixing powders calcined at different temperatures

Large transduction coefficient ($d_{33}\times g_{33}$) is difficult to obtain in piezoelectric ceramics because these two parameters show opposite trends with compositional modifications. Herein, the Pb(Zr_0.53Ti_0.47)O₃ ceramic powders were calcinated under different temperatures (A:830 °C, B:860 °C, and C:890 °C), and then mixed together according to different weight ratios (1A:1B:1C, 1A:2B:1C, 1A:2B:3C and 3A:2B:1C) for ceramics preparation. Both d₃₃ and g₃₃ are improved successfully, and the transduction coefficient with the weight ratio of 1A:2B:3C reaches up to 17,500 × 10⁻¹⁵ m²/N, which is 60 % higher than that with the powders calcinated under 830 °C, and at least twice those of commercial PZT-4, PZT-5A and PZT-8 ceramics. The improved transduction coefficient is owing to the enhanced piezoelectric constant and spontaneous polarization resulted from the increased grain size, relative density and the fraction of tetragonal phase. These results indicate that this is a simple but effective way to tailor the transduction coefficient in piezoelectric ceramics.     

Planetary motion cross bar friction test for application in machining process

This paper describes a new method to evaluate the friction coefficient at the tool-work interface in machining process where high stress and temperature are caused. In order to examine the feasibility of the proposed method, the present report introduces the method and the results obtained only at room temperature. Ti6Al4V, SUS304, AISI1045, FCD 700, FCD 450 and FC300 were used as work materials, while TiN coated carbide tool, TiAlN coated carbide tool and P15 were used as tool materials. The proposed method provided the friction coefficients of different coatings against different work materials, and demonstrated the variability of friction coefficient and the anisotropy of surface roughness.     

Stability and thermophysical properties of fly ash nanofluid for heat transfer applications

Improving the performance of heat transfer fluids is altogether significant. The best approach for improving the thermal conductivity is the addition of nanoparticles to the base fluid. In the present study, specific heat, dynamic viscosity, and thermal conductivity of water-based Indian coal fly ash stable nanofluid for 0.1% to 0.5% volume concentration in the temperature range of 30 to 60°C has been investigated. To evaluate an average particle diameter of 11.5 nm, the fly ash nanoparticles were characterized with scanning electron microscopy and dynamic light scattering. Using zeta potential, the stability of nanofluid in the presence of surfactant Triton X-100 was tested. Thermal conductivity and viscosity of fly ash nanofluid increased, while specific heat decreased as volume concentration increased. The effect of temperature on the fly ash nanofluid was directly proportional to its thermal conductivity and specific heat and inversely proportional to viscosity.     

纵轴式掘进机截割头载荷影响因素的仿真分析

针对现有掘进机截割头载荷特性研究方法采用单一影响因素不能全面反映截割头载荷及其波动变化规律的问题,通过分析截割头瞬时载荷,确定了纵轴式掘进机在水平截割工况下截割头载荷的主要影响因素有截割岩石特性、截割头掏槽深度、截割头吃刀深度、截割头转速和截割臂摆速。针对某纵轴式掘进机水平截割工况,采用Matlab对影响截割头载荷的多种因素进行仿真分析,得到了各向载荷及其波动随各因素的变化规律:截割头载荷随着岩壁普氏系数的增大而增加,其中横向阻力增加尤为明显,横向阻力波动程度高于其他方向载荷,且随着岩壁普氏系数的增大呈减小趋势;随着截割头掏槽深度的增加,截割头各向载荷近似呈线性增加,其中升力增加幅度最大,各向载荷波动则随着截割头掏槽深度的增大而减小;随着吃刀深度的增加,截割头载荷总体呈增大趋势,载荷波动程度则随之减小;在截割头转速一定的情况下,截割头载荷均随着截割臂摆速的增加而增大,在同一摆速下,截割头载荷随着截割头转速的减小而增大,横向阻力波动明显高于升力和推进阻力波动,横向阻力和推进阻力波动按截割头载荷规律变化,升力波动则与之相反。截割头载荷波动变化规律与截割头载荷变化规律不尽一致,有时甚至相互冲突。因此,掘进机作业过程中应合理选择截割头掏槽深度、吃刀深度等操作参数和截割头转速、截割臂摆速等运动参数,使各参数相互匹配,以减小掘进机振动,延长使用寿命。     

镁合金网格壁板压弯成形数值模拟及实验研究

为探索镁合金整体壁板压弯成形的可行性,以及镁合金壁板压弯成形过程中金属的流动规律,对AZ31镁合金网格壁板压弯成形进行了数值模拟和实验研究。建立了有限元数值模拟的几何模型,采用有限元计算软件对AZ31镁合金网格壁板压弯成形过程进行了数值模拟研究,分析了镁合金网格壁板压弯成形中的温度场、应变场、应力场、破坏系数等的分布规律。确定了合适的AZ31镁合金壁板压弯成形工艺参数,并对镁合金网格壁板压弯成形进行了实验研究,获得了合格的镁合金网格壁板弯曲件,并分析了镁合金网格壁板成形件尺寸精度,模拟结果与实验结果相吻合,最大相对误差为16.7%。     

利用KH560和纳米SiO2采用“一步法”反应挤出增黏PET

以KH560（3-缩水甘油基氧基丙基三甲氧基硅烷）和纳米SiO₂颗粒复配作为扩链剂，采用“一步法”反应挤出增黏聚对苯二甲酸乙二醇酯（PET）。KH560和SiO₂的添加量均为PET质量分数的2.5%时，增黏效果最好。并且在PET不干燥的情况下，KH560和SiO₂复配也可增加PET的黏度，可用作PET的扩链剂和防水解剂。经透射电镜观察，发现SiO₂在PET中的分散状况良好。用FTIR研究了KH560、SiO₂、PET三者之间的反应机理。用TGA分析了SiO₂的接枝率，发现接枝率高达72.0%。用DSC对PET/纳米SiO₂复合材料的结晶行为进行了研究，并讨论了结晶行为对力学性能的影响。当KH560和SiO₂的添加量均为PET质量分数的2.5%时，结晶度最低，综合力学性能最好。     

自动捕捉平衡系数试验电流工具设计

在电梯平衡系数传统测量方法中,存在电梯轿厢和对重平衡点难以判断、人为因素导致测量误差偏大、测量不准导致效率低等问题,为解决这些问题,设计出一款基于光电传感器和霍尔传感器的电流自动捕捉工具,除能够高效准确识别电梯轿厢和对重平衡点的位置外,还能通过无线信号传输处理,利用钳形电流表精确捕捉平衡点位置的电流值。经测试使用,该工具系统消除了在平衡系数测量过程中捕捉电流值的人为因素影响,并解决了无机房不能准确判断平衡点问题,有效的提高了检验工作的准确性和效率。     

Magnetoelectric,magnetodielectric effect and dielectric,magnetic properties of microwave-sintered lead-free x(Co0.9Ni0.1Fe2O4)-(1-x)[0.5(Ba0.7Ca0.3TiO3)-0.5(BaZr0.2Ti0.8O3)] particulate multiferroic composite

Materials with two distinct (magnetostrictive-ferroelectric) phases, i.e., x (Co_0·9Ni_0·1Fe₂O₄) -(1-x) [0.5 (Ba_0·7Ca_0·3TiO₃) −0.5 (BaZr_0·2Ti_0·8O₃)], combined at ratios of 10:90, 20:80, 30:70, and 40:60 were prepared using a hydroxide coprecipitation method. These multiferroic composites were subjected to sintering via the hybrid microwave sintering technique at 1200 °C for 20 min. Ni-substituted CFO exhibited excellent magnetic properties at room temperature, with Ms ≈ 80 emu/g, μB ≈ 3.37, Mr ≈ 19.05 emu/g, and Hc ≈ 599 Oe, as well as a high value of the magnetostriction coefficient (λ12 ≈ −118 ppm). The magnetostrictive-ferroelectric crystal phases in each composite were confirmed via X-ray diffraction analysis. The highest value of the linear magneto-electric coefficient was α = 21.6 mV/cm-Oe at a frequency of 1 kHz for the 40CNFO-60(BCT-BZT) composite, and a similar sample had the highest value of the magnetodielectric coefficient, which was approximately 3.3% at f = 1 kHz with an applied magnetic field of 1 T. The typical ferromagnetic and ferroelectric nature of each composite was confirmed by M − H and P–E hysteresis loops, respectively at room temperature. Two anomalies were observed in the temperature-dependent dielectric permittivity one at ~140 °C and another above 500 °C confirming the coexistence of two materials with distinct transition points, i.e., BCT-BZT and CNFO, respectively.